The vacuum emulsifying mixer is mainly composed of water pot, oil pot, emulsifying pot, vacuum system, lifting system (optional), electric control system (PLC is optional), operation platform, etc.
USAGE & APPLICATION FIELD
The product is mainly applied in such industries as daily chemical care products, biopharmaceutical industry, food industry, paint and ink, nanometer materials, petrochemical industry, printing and dyeing auxiliaries, pulp & paper, pesticide, fertilizer, plastic & rubber, electrics and electronics, fine chemical industry, etc. The emulsifying effect is more prominent for materials of high base viscosity and high solid content.
MAIN COMPOSITION
The vacuum emulsifying mixer is mainly composed of water pot, oil pot, emulsifying pot, vacuum system, lifting system (optional), electric control system (PLC is optional), operation platform, etc.
DEFINITION OF VACUUM EMULSIFIER
It means that when the materials are under the vacuum condition, it makes use of the high shear emulsifier to distribute one or several phases to another continuous phase rapidly and evenly. The materials will be processed in the narrow space between stator and rotor by strong energy of motion produced by the mechanical effect. By the operation of hydraulic shearing, centrifugal extruding, impacting, breaking and turbulence for over 100 thousand times per minute, the materials will be dispersed and emulsified instantly and evenly. After reciprocating circulation at high frequency, the fine finished products of stable and high quality without bubbles will be achieved.
PERFORMANCES & FEATURES
◆For materials of super high viscosity (above 50,000C.P.S), recommends the use of corresponding high viscosity emulsifying homogenizer.
◆Raw materials can be directly sucked into the groove by the machine.
◆The machine is provided with vacuum, hydraulic pressure, heating, cooling and other functions.
◆Emulsifying, blending and dispersion can be completed within a short period of time.
◆Slow speed blade type blending and high speed homogenizing systems are provided with frequency conversion control.
◆Users can select pushbutton control or PLC touch screen system.
◆Parts that contact materials are made of stainless steel SS316L. The whole equipment conforms to GMP standard.
◆Blending is carried out under vacuum to effectively ensure the emulsifying effect.
◆The equipment is provided with the CIP cleaning device, which can conveniently use the self-contained CIP cleaning system of users to clean the equipment.
Technical features: the cover of main boiler tank can be lifted and lowered automatically, and it is Equipped with lower homogenizer and tilting discharging method to ensure maximum material completely discharge.
Working capacity: 5L, 10L
Homogenizing speed: 50-3500RPM (frequency conversion speed adjustment)
Power supply |
220v50Hz |
pressure |
0.6Mpa |
The sealing efficiency |
20-25 PCS/min |
Filling accuracy |
±1% |
The sealing height |
30~220mm(customizable) |
Frequency |
20KHz |
Sealing diameters |
15~50mm(customizable) |
Power |
2KW |
Filling range |
5-60ML,10-120ML,25-250ML |
Dimension |
L1300*W900*H1550mm |
Weight |
350kgs |
Ultrasonic system
|
HANGSON Digital automatic frequency tracking |
Benchmarking electric eye |
Japan Panasonic |
PLC |
Coolmay |
Relay | |
Touch Screen |
Coolmay |
Volume (L): 10000
Stirring power (kw): 15
Stirring speed (r/min): 0-42
Homogeneous power (kw): 30
Homogeneous rotational speed (r/min): 3000
Heating mode: steam or electric heating (optional)
Note: the data parameters of this device are inconsistent with technical improvement and customization.
1. Mixing use triple blender, which is the design that have positive and negative turn of matching a high speed Sharing head and a slow stirring vane.
2. Advanced disperser with unique structure and reliable sealing (the mechanical seal adopt Germany Bergman product), and the Disperser rotation speed of 0-3600 rpm (Panasonic frequency conversion).
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